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Brother Thomas Film

15

Jul
2015

No Comments

In Fabrication

By Steve Leeper

BT Puppet: Armature/Brenda Baumgarten

On 15, Jul 2015 | No Comments | In Fabrication | By Steve Leeper

From a guy who’s been walking around with a rigid maquette for the past 12 years, you have know idea how satisfying it is to post these following images!

All I can say is THANK YOU FOR THE AWESOME ARMATURE BRENDA!

Brenda assembled this armature from existing parts that she had in her shop but you wouldn’t know it to look at it.  I gotta get me some of those spare parts. 🙂

Just look at those feet!  There’s even holes to wire each and every toe!

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06

Jul
2015

2 Comments

In Fabrication

By Steve Leeper

Body Parts II: Storm Trooper Underwear

On 06, Jul 2015 | 2 Comments | In Fabrication | By Steve Leeper

Because Br. Thomas is rather portly there was a concern that his girth would interfere with the puppets ability to pose and bend.  Especially if he were cast as a solid block of silicone rubber.

The solution was to give Thomas a rigid set of “storm trooper underwear” that could suspend a piece of lightweight upholstery foam between his chest and hips to fill out his middle without inhibiting movement.

BT PARTS-Underware1400w

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29

Jun
2015

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In Fabrication

By Steve Leeper

Body Parts I: Creating Puppet Patterns

On 29, Jun 2015 | No Comments | In Fabrication | By Steve Leeper

The first step in building the Br.Thomas puppet was to create patterns for each of the body parts that would later be cast in flexible silicone rubber.

The images immediately below are a detail of a rough armature used to sculpt a hand and a detail of the finished hand pattern.  The beautiful thing about silicone rubber is that every wrinkle, bump and fingernail you see in the finished pattern will show up with amazing accuracy in the final puppet!

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02

Jun
2015

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In Fabrication

By Steve Leeper

Dragonfly: Bead Sculpt to 3D Graphics

On 02, Jun 2015 | No Comments | In Fabrication | By Steve Leeper

The image above is composited from an actual bead dragonfly ornament that I created when I sculpted the original Br. Thomas makette. 

There’s something about the properties of glass beads that enhance the jewel-like quality of the dragonfly while still allowing his character to come through. Trying to animate him is a completely different matter.  This is where Computer Graphics (CG) come in.

The images below help to map out the transition from glass and porcelain to computer graphics.  CG Artist Jeff Morice has done a fantastic job of bridging the two media seamlessly.

D_FLY01t_Bead to CG-Modeling

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06

Apr
2015

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In Fabrication

By Steve Leeper

Building a Caterpillar: Part 2

On 06, Apr 2015 | No Comments | In Fabrication | By Steve Leeper

So here are some pictures that catalog the caterpillar’s progression “through the lens” of the camera.

Starting with the original storyboard image to paper mock-ups and rough models, right through to the finished puppet.

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01

Apr
2015

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In Fabrication

By Steve Leeper

Building a Caterpillar: Part 1

On 01, Apr 2015 | No Comments | In Fabrication | By Steve Leeper

Building a caterpillar to look directly into the camera lens is tricky business.

This is also the first stop-mo shot we’ll be producing and the forth to show up in the film.  What happens in this shot sets the tone for the rest of the film.

CATERPILLAR3b-LeafTHM800w

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13

Mar
2015

One Comment

In Fabrication

By Steve Leeper

3D Masks Part 3: 3D Laser Scanning

On 13, Mar 2015 | One Comment | In Fabrication | By Steve Leeper

Getting the physical castings of the Br. Thomas’ mask and head base into the digital environment is the job of our 3D laser scanner.  Looks very sci-fi doesn’t it?

BT_ScanThmb2-225w copy

Once fully scanned into the digital environment budding CG Artist/Technician Alex will have to retopologize the mesh.  That’s CG geek talk for rearranging the wireframe from a strict honeycomb-like structure into something that will facilitate bending and sculpting for our animated expressions. . . but that’s at least a whole other post.

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11

Mar
2015

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In Fabrication

By Steve Leeper

3D Masks Part 2: Casting Eyeballs

On 11, Mar 2015 | No Comments | In Fabrication | By Steve Leeper

As part of fitting the replacement mask I needed to make sure that the eyeballs fit perfectly into the sockets in the base of the head.  This meant casting a silicone rubber version of the plastic eyeballs and pinning them to the inside of the replacement (ouch) and then casting the base for the head.  Hopefully the pictures will make a little more sense.

BT_Mask_Thmb2-800w

A HUGE thanks to Brenda Baumgarten at stopmotionsilicone.com for helping me step through this process.

BTW For those who are interest the gloppy blue lolly-pop in the first image is a brush-on mold making rubber by Smooth-on called Mold Star 16.  Pretty sweet stuff!

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07

Mar
2015

No Comments

In Fabrication

By Steve Leeper

3D Replacement Masks . . . and so it begins.

On 07, Mar 2015 | No Comments | In Fabrication | By Steve Leeper

One of the coolest innovations in animated film making  over the last few years is the use of 3D printing to create facial expressions for stop motion puppets.  With the cost of 3D printers and Scanners now in the “affordable” range, it opens up whole new possibilities for giving Br. Thomas a full range of animated expressions.

The following in a handful of images that document the initial casting process I used to get a perfect fit between a base head piece and the facial mask.

BT_Mask-Cast_RegTHM800w

In up-coming posts I’ll be documenting the process of 3D Replacement Masks from casting the first mask directly from my original sculpture, to animating expressions in the computer, right through to the final stages of 3D printing and painting. Read more…

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24

Apr
2012

5 Comments

In Fabrication

By Steve Leeper

…and then there were three

On 24, Apr 2012 | 5 Comments | In Fabrication | By Steve Leeper

Things have been a little busy lately but I did manage to pull three good casts last week.

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